Lean Six Sigma LEGO

Quick Summary

The Eastman Business Institute applies Lean Six Sigma principles using LEGO simulations to teach process improvement methodologies.

Last Updated: April 9, 2026

See more about the Eastman Business Institute here.

This innovative training approach uses LEGO bricks to physically model and improve business processes, making the abstract principles of Lean Six Sigma tangible and memorable for participants. The hands-on simulation accelerates learning and helps teams immediately visualize waste and identify opportunities for streamlining workflow. For foundational knowledge on the methodology, a valuable resource is the Six Sigma overview on Wikipedia.

To get the most out of a Lean Six Sigma LEGO simulation workshop, teams should come prepared. Key preparatory steps include:

  • Defining a specific, real-world process challenge to model.
  • Ensuring cross-functional team members are present to provide diverse perspectives.
  • Reviewing core Lean concepts like value streams and waste (Muda) beforehand.
  • Setting clear objectives for what the simulation should help the team learn or solve.
Eastman Business Institute
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